Pure Water Distribution ( Looping ) Systems

DPL^® Pure Water Distribution System :

Pure water distribution system is employed in pharmaceutical unit to distribute the purified & distilled water. DPL^® Pure water distribution system consists of storage tank , recirculation pump,

S.S. 316 L piping with user points at various locations & the instrumentation to monitor / control

the system. DPL^® has a specific approach with following steps to build the Water Distribution Systems, which complies the USFDA &  European Validation Standards.

1) Designing : One of the important part is “ DESIGN “ of the system, with which the system built suffices the critical requirement for validation of the system & continuous maintenance of consistent quality of water.

·   Turbulence flow by pump to retard the biofilm development

·   Velocity Maintenance in Return Line

·   Tank Turn Over

·   Monitoring & Data logging of the process parameter by PLC & SCADA

2) Metallurgy : DPL^® Water Distribution System has S.S. 316L EP Tanks & Electropolished pipes            & fittings. The entire loop is orbitally welded. DPL^® system features :

·   Orbitally Welded Pipes

·   EP Storage Tank & Fittings

·   Boroscopy test of weld joints

3) Installation : DPL^® Water Distribution System is installed with technics to avoid mechanical displacement , corrosion & to achieve sanitary integrity of the system.

·   Slopes for complete drainability

·   Automatic ( Orbital )Welding with Compatible filler wire & inert gas.

·   Follow up cleaning & passivation

4) Documentation : It is a very important part of the entire process, which reflects the in-depth details of the system designing , Installation , operation & performance of the system. The validation documentation includes the following documents , which is necessary to validate the system & to prepare the SOP^’s for daily operation of the system.

·   DQ : Design Qualification

·   IQ :  Installation Qualification

·   OQ : Operational Qualification

·   PQ :  Performance Qualification

DPL^® Pure Water Distribution Systems :

Pure water distribution system is employed in pharmaceutical unit to distribute the purified & distilled water. DPL^® Pure Water Distribution System consists of Storage Tank , recirculation pump,

S.S. 316 L piping with user points at various locations & the instrumentation to monitor / control

the system. DPL^® has a specific approach with following steps to build the Water Distribution Systems, which complies the USFDA &  European Validation Standards.

1) Designing : One of the important part is “ DESIGN “ of the system, with which the system built suffices the critical requirement for validation of the system & continuous maintenance of consistent quality of water.

·   Turbulence flow by pump to retard the biofilm development

·   Velocity Maintenance in Return Line

·   Tank Turn Over

·   Monitoring & Data logging of the process parameter by PLC & SCADA

2) Metallurgy : DPL^® Water Distribution System has S.S. 316L EP Tanks & Electropolished pipes            & fittings. The entire loop is orbitally welded. DPL^® system features :

·   Orbitally Welded Pipes

·   EP Storage Tank & Fittings

·   Boroscopy test of weld joints

3) Installation : DPL^® Water Distribution System is installed with technics to avoid mechanical displacement , corrosion & to achieve sanitary integrity of the system.

·   Slopes for complete drainability

·   Automatic ( Orbital )Welding with Compatible filler wire & inert gas.

·   Follow up cleaning & passivation

4) Documentation : It is a very important part of the entire process, which reflects the in-depth details of the system designing , Installation , operation & performance of the system. The validation documentation includes the following documents , which is necessary to validate the system & to prepare the SOP^’s for daily operation of the system.

·   DQ : Design Qualification

·   IQ :  Installation Qualification

·   OQ : Operational Qualification

·   PQ :  Performance Qualification